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Air Compressor Heat Recovery Calculator

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The Air Compressor Heat Recovery Calculator is a pivotal tool for industries aiming to enhance their energy efficiency by recovering heat generated during air compression processes. This calculator helps to estimate the amount of recoverable heat from an air compressor, enabling facilities to redirect this energy to warm spaces or heat water, thereby reducing overall energy costs and increasing sustainability.

Formula of Air Compressor Heat Recovery Calculator

To calculate the heat recovery potential of an air compressor, you can use the following formula:

Heat Recovery (Watts) = Power Input (Watts) * Heat Recovery Factor

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Here are the steps in detail:

  1. Power Input (Watts): Measure the power input to the air compressor in watts (W).
  2. Heat Recovery Factor: Determine the heat recovery factor, which is typically between 0.7 and 0.9, depending on the efficiency of the system.

The formula expresses the potential heat recovery in terms of the total energy input multiplied by the fraction of energy that can be feasibly recover, reflecting system efficiency.

General Terms Table

TermDefinition
Heat RecoveryThe process of reclaiming heat that would otherwise be lost in industrial processes.
Power InputThe total power fed into the air compressor, measured in watts.
Heat Recovery FactorThe percentage of power input that can be recovered as heat, typically ranging between 70% to 90%.

Example of Air Compressor Heat Recovery Calculator

For instance, consider an air compressor with a power input of 10,000 watts. Assuming a heat recovery factor of 0.85 (85%), the potential heat recovery can be calculate as:

  • Heat Recovery (Watts) = 10,000 Watts * 0.85 = 8,500 Watts
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This calculation indicates that 8,500 watts of heat can be recovere and utilize, showcasing a significant opportunity for energy saving and cost reduction.

Most Common FAQs

1. How can recovered heat from air compressors be use?

Recovered heat can be use for heating spaces, preheating water for industrial processes, or warming supply air, reducing the demand on heating systems.

2. What factors affect the heat recovery factor in air compressors?

The heat recovery factor varies with the design and efficiency of the compressor, the installation specifics, and the ambient conditions.

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